How to Improve the Weather Resistance of Silicone Rubber through Molecular Structure Optimization
Main Chain Structure Adjustment: The main chain of silicone rubber is composed of silicon - oxygen bonds (Si - O), and its high bond energy endows silicone rubber with certain inherent stability. However, further optimizing the main chain structure can significantly enhance its weather resistance. Studies have found that introducing an appropriate amount of bulky side groups, such as long - chain alkyl or aryl groups, into the main chain can increase the distance between molecular chains and reduce the interaction between molecular chains, thus reducing the entanglement and breakage of molecular chains caused by external factors. For example, when phenyl groups are introduced into the main chain of silicone rubber to form phenyl - containing silicone rubber, the presence of phenyl groups not only increases the rigidity of the molecular chain but also can absorb part of the ultraviolet energy through the conjugate effect, effectively preventing the damage of ultraviolet rays to the main chain and greatly improving the weather resistance of silicone rubber in outdoor lighting environments.
Side - Group Functional Group Design: Reasonably designing the side - group functional groups of silicone rubber is of great significance for improving its weather resistance. Introduce functional groups with antioxidant or anti - ultraviolet functions, such as side - groups containing the hindered phenol structure. The active hydrogen atoms in the hindered phenol functional group can combine with the free radicals generated during the oxidation process, terminating the oxidation chain reaction and thus inhibiting the oxidative aging of silicone rubber. In addition, side - groups with unsaturated double bonds can react with ultraviolet rays through photochemical reactions, converting ultraviolet energy into harmless chemical energy, reducing the direct damage of ultraviolet rays to silicone rubber molecules and enhancing its weather resistance.
Cross - Linking Structure Regulation: The cross - linking structure is a key factor affecting the physical properties and weather resistance of silicone rubber. By controlling the type, dosage of cross - linkers, and cross - linking reaction conditions, the cross - linking density and cross - linking network structure of silicone rubber can be precisely regulated. Appropriately increasing the cross - linking density can enhance the mechanical properties and stability of silicone rubber, making it more difficult for molecular chains to slip and break under the action of the external environment. However, too high a cross - linking density will cause the silicone rubber to become hard and brittle, instead reducing its weather resistance. Therefore, it is necessary to find the optimal balance of cross - linking density. At the same time, using multi - functional cross - linkers or special cross - linking methods to construct a uniform, stable, and flexible cross - linking network can effectively disperse external stress and improve the ability of silicone rubber to resist environmental erosion.
Enhancing the Weather Resistance of Silicone Rubber through Nanotechnology
Nanoparticle Filling Modification: Uniformly dispersing nanoparticles in the silicone rubber matrix can significantly improve its weather resistance. Nano - titanium dioxide (TiO₂) and nano - zinc oxide (ZnO) are commonly used filler particles. Nano - TiO₂ has excellent ultraviolet shielding properties and can absorb and scatter ultraviolet rays, reducing the damage of ultraviolet rays to silicone rubber molecules. At the same time, the small - size effect of nanoparticles gives them a large specific surface area, which can have a strong interaction with silicone rubber molecules and enhance the mechanical properties of the material. For example, after adding an appropriate amount of nano - TiO₂ to silicone rubber, its aging rate in the outdoor environment is significantly slowed down, and properties such as tensile strength and elongation at break are well maintained. In addition, nanoparticles can also improve the thermal stability of silicone rubber and inhibit the thermal oxidation aging process.
Preparation of Nano - Composite Coatings: Preparing nano - composite coatings on the surface of silicone rubber is an effective means to improve its weather resistance. Using technologies such as sol - gel method and chemical vapor deposition, nanomaterials are combined with organic polymers to form a coating with special properties on the surface of silicone rubber. For example, prepare an organosilicon coating containing nano - silica (SiO₂). The nano - SiO₂ particles can enhance the hardness and wear resistance of the coating, and the organosilicon part can be well combined with the silicone rubber matrix to improve the adhesion of the coating. This coating can effectively block the erosion of external factors such as ultraviolet rays, oxygen, and moisture on silicone rubber, and also has a self - cleaning function, reducing the adhesion of dust and pollutants on the surface of silicone rubber, maintaining the stability of its surface properties, and thus significantly improving the weather resistance of silicone rubber.
Self - Healing Design of Nanostructures: Drawing on the self - healing mechanism of biomaterials, constructing a self - healing silicone rubber system with nanostructures can further enhance its weather resistance. Introduce nano - capsules or micro - capsules containing repair agents into silicone rubber. When silicone rubber is damaged by the outside world, the capsules rupture and release the repair agents. Under the stimulation of a catalyst or the external environment, the repair agents react with the silicone rubber molecules to fill the damaged parts and restore the properties of the material. For example, when nano - capsules containing silane coupling agents are dispersed in silicone rubber, when fine cracks appear on the surface of silicone rubber, the silane coupling agents are released and react with the moisture in the air to generate silanols, and the silanols further condense to form silicon - oxygen bonds, thus repairing the cracks, maintaining the integrity of silicone rubber, and improving its service life and weather resistance in harsh environments.
Baby-Care Grade Liquid Silicone Rubber – MY-LSR80 AB