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Rubber mixing equipment | common rubber processing equipment is introduced

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Mixing mill

The use of open mixer is still very wide, now in many ways with the dense mixer can be replaced, but open mixer still has practical significance.

1, medium and small rubber factory necessary practical equipment. Because the investment of the mixer is large, and the use of the mixer is not as wide as the open mixer.

2, some of the heat sensitive mixers can avoid early vulcanization, and facilitate heat dissipation, must be mixed with open mixer.

3, some manufacturers mix a variety of different colors of rubber, only open the mixer for easy cleaning.

4. Rubber for special purposes

Disadvantages: the operation of workers is very physical consumption, in a higher temperature environment need to use manual mixing to turn the mixing material, and the number of manual turning the mixing film has a greater impact on the quality of raw material mixing. Low production efficiency, low safety (very prone to industrial accidents), easy to cause dust (environmental pollution and loss of formula materials), the quality of rubber refining and the operator is relatively large.

mixer

Closed rubber mixer for short, used for rubber plasticizing and mixing. The mixer is a machine with a pair of specific shape and relative rotation of the rotor, in the closed state of adjustable temperature and pressure in the gap of polymer material plasticizing and mixing machine, tension by the mixing chamber, rotor, rotor sealing device, feeding and pressing device, unloading device, transmission device and the frame and other departments.

The dense mixer is a kind of high strength clearance mixing configuration which grows up at the root of the open mixer. Since 1916 appeared in the real sense of Banbury (Benbury) type mixer, the power of the mixer is gradually understood by people, it in the rubber mixing process shows a good series of characteristics than open mixer, such as: mixing capacity, short time, high production efficiency; Better subduing dust flying, eliminate the loss of common agent, improve the amount of wind production and the event environment; Quiet and convenient operation, reduce labor intensity; It is good for mechanical and automatic operation. Therefore, the appearance of the mixer is a nervous result of rubber rigidity, and it is still the model of the tension configuration of plasticizing and mixing species, which is constantly growing and improving

Rubber extruder

Mainly used for extruding rubber semi-finished products. According to the needs of users with different head, can be used for rubber hose, rubber strip, wire and cable, medical bottle stopper, tires of various semi-finished extrusion.

Rubber calender

Rubber calender is mainly used for calendering rubber cloth and textile in rubber products factory.

Rubber cutting machine

Suitable for cutting natural rubber, synthetic rubber and other plastic materials, especially suitable for installing beside the mixer and cutting small pieces of rubber materials.

Rubber slicing machine

It is used to cut all kinds of sheet and coil into strip or strip, such as rubber/leather/foam etc.

It is mainly used for cutting blanks in rubber products industry. It replaces the backward process of manual opening widely used by many units at present. Using this machine not only reduces labor intensity, improves labor efficiency, but also ensures the accuracy of blanking.

Filter rubber

Rubber filter is mainly used to filter impurities in rubber material

Extrusion and tablet press

Used for rubber mixer under the matching, plasticizing rubber, mother rubber, rubber continuous extrusion and the next piece.

Rubber preforming machine

Rubber preforming machine is a high precision and high efficiency rubber billet making equipment, can produce a variety of medium, high hardness, a variety of shapes of rubber billet, and the rubber billet precision is high, no bubbles.

The role of rubber preforming machine

1, can greatly improve work efficiency, save glue.

2, to ensure the quality of the product, the machine before cutting by vacuuming, can make the rubber billet uniform and dense, no bubbles, shape close to the finished product, circular rubber billet no joint, vulcanized fashion mold fast, convenient, reduce the finished product of rubber material flow traces, lack of glue and joint cracks and other defects, to ensure the internal and external quality of the product. Improved product review rate and grade rate.

Rubber preforming is a plunger type machine for the structure, mainly by extrusion device, hydraulic system, vacuum system, water circulation system, electric heating system, pneumatic system and cutting system and electronic control system:

Kneading machine

Kneader consists of a pair of common and rotating blades (usually in the shape of Z) which produce a violent shearing effect so that the semi-dry or rubbery thick plastic material can be responsive to the sound of the material to obtain a symmetrical mixing configuration. It is an ideal configuration for mixing, kneading, crushing, evacuation and repolymerization of all kinds of high viscosity elastoplastic materials. It has the advantages of well-proportioning, no death Angle and high kneading efficiency. It is widely used in high viscosity sealant and silicone rubber.

Rubber trimming machine

Rubber automatic trimming machine is mainly used for deburring rubber molding products, is one of the mechanical equipment of rubber molding products after a process. For rubber products production enterprises to solve the rubber products trim, improve production efficiency, increase the amount of warehouse, prevent workers from misoperation, improve the economic benefits of enterprises.

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